1 ton -1.6 Meter (All Size Available)
Rs.70000
(Taxes to be paid extra)
Brand: SRE
Min Order Qty: 1
Roller Platform Stacker Manufacturer in Rajkot – Applications, Key Features and Bulk Supply Across India
Ceramic tile plants in Morbi, granite processing units in Jaipur, and plywood factories in Ahmedabad share one critical material handling problem: heavy, flat, or brittle loads cannot be safely lifted on standard fork tines without cracking pallet bases, scratching polished surfaces, or creating dangerous point-load failures. A roller platform stacker solves this with a full-width roller bed that provides uniform load distribution across the entire pallet or slab footprint – eliminating point loads that damage product. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified manufacturer in Rajkot, Gujarat, produces heavy-duty roller platform stackers with a rated capacity of 1,000 kg (1 ton) and maximum lift height of 1,600 mm, supplying ceramic, granite, automotive, food processing, and packaging industries across Maharashtra, Rajasthan, Bangalore, Chennai, and Pan India.
Applications of Roller Platform Stacker in Ceramic, Granite, Automotive, and Food Industries Across Ahmedabad, Pune, and Bangalore
The most common question from plant managers in Morbi and Bhavnagar is: why do standard fork stackers crack tile pallet bases while roller platform stackers do not? The answer is load geometry. A fork stacker applies the full pallet weight at just two narrow contact lines – the fork tine tips – which creates localized bending stress that fractures brittle pallet bases and can crack tile stacks beneath. The SRE roller platform stacker uses 50 mm diameter steel rollers at a maximum 100 mm centre-to-centre spacing, distributing the entire 1,000 kg rated load across dozens of contact points simultaneously. This is why ceramic facilities in Morbi and stone distributors in Jaipur report eliminating Rs. 15,000-20,000 per month in product write-offs simply by switching from fork stackers to roller platform stackers.
Key Industrial Applications of Roller Platform Stacker
- Ceramic tile and vitrified tile plants in Morbi, Kutch, and Bhavnagar – lifting full tile pallets (800-1,000 kg) without cracking or edge damage
- Granite and natural stone processors in Rajkot, Jaipur, and Udaipur – transporting polished slabs without surface scratching
- Automotive sheet metal stores in Pune, Faridabad, and Chennai – moving large sheet metal coils and blanks with full underside support
- Plywood and timber factories in Gujarat and Maharashtra – stacking full sheet bundles weighing 600-1,000 kg to storage rack height
- Food processing operations in Ahmedabad and Vadodara – moving large food trays and flat containers on hygienic SS roller platforms
- Plastic moulding plants in Bangalore and Hyderabad – handling large flat moulded panels and die storage trays
- Glass and mirror manufacturing in Gandhinagar, Kalol, and Himmatnagar – transporting framed glass panels at production-line height
- Printing and packaging plants in Noida, Indore, and Bhopal – moving flat printed board pallets and carton blanks to cutting machines
For logistics heads in Rohtak and Ambala specifying platform stackers for tile distribution warehouses, a key question is whether the roller platform accommodates both standard 1,200×800 mm pallets and oversized 1,400 mm tile pallets. The SRE roller platform stacker platform dimensions are customizable at order stage, with standard sizes covering 1,000-1,400 mm in length and 700-1,000 mm in width – accommodating both standard and oversized pallet footprints within the same 1,000 kg rated capacity. This flexibility allows warehouse planners in Jaipur, Udaipur, and Bhopal to finalize floor layouts without additional site surveys.
Roller Platform Stacker vs. Fork Stacker vs. Forklift for Tile and Stone Handling
| Parameter | Roller Platform Stacker (SRE) | Fork Stacker | Counterbalance Forklift |
|---|---|---|---|
| Load Support Type | Full underside (roller platform) | Two fork tines only | Two fork tines only |
| Tile/Stone Damage Risk | Very Low | Medium-High | Medium-High |
| Max Capacity | 1,000 kg (1 Ton) | 500-3,000 kg | 1,500-5,000 kg |
| Operator Licence | Not Required | Not Required | Required |
| Equipment Cost | Rs. 70,000+ | Rs. 50,000-1,50,000 | Rs. 4,00,000+ |
| Aisle Width Required | 1.5 m minimum | 1.4-1.8 m | 3.5-4.5 m |
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Key Features of Roller Platform Stacker That Plant Managers and Procurement Heads in Gujarat and Rajasthan Demand
The roller bed specification is the most important engineering detail in a roller platform stacker. Purchase managers in Jaipur, Bhopal, and Gurugram evaluating roller platforms ask: what is the roller diameter, spacing, and surface option? The SRE roller platform stacker uses 50 mm diameter steel rollers at a maximum centre-to-centre spacing of 100 mm – ensuring that no unsupported span between rollers exceeds 100 mm, preventing plate bending or cracking for brittle loads. Roller surface options include bare steel (tile pallets and stone slabs), rubberized rollers (polished surfaces that must not be scratched), and food-grade stainless rollers (hygienic food processing) – each configurable at the time of order placement from Rajkot.
The SRE roller platform stacker hydraulic system is rated for 200 bar maximum pressure and equipped with a load-holding check valve that prevents the platform from descending if the hydraulic circuit loses pressure at any height. If the hose bursts or the pump is released at 1,600 mm with a full 1,000 kg load, the platform stays where it is – mandatory for tile and stone plants in Gujarat and Rajasthan where a dropped load at height could cause serious floor damage and operator injury. The foot-pump drive requires approximately 6-10 kg pedal effort to raise the full 1,000 kg load. Typical lift cycle time from floor to 1,600 mm at full load is 45-60 seconds – fast enough for production-line loading at ceramic plants in Morbi, Bhavnagar, and Kutch.
SRE Material Handling Equipment Pvt. Ltd. fabricates the chassis from IS 2062 Grade A MS steel box sections sized for 150% structural safety factor – a proof load of 1,500 kg is applied before dispatch. The mast guide system uses hardened nylon wear pads at all carriage contact points, extending mast service life to 8-10 years under normal two-shift use. Surface finish is epoxy powder coat at 60-80 microns DFT, with hot-dip galvanizing available for coastal and high-humidity plants in Bhavnagar, Kutch, and Mangalore. Every unit is supplied from Rajkot with a proof load test certificate, hydraulic circuit schematic, and operator manual.
Client Experience – Ceramic Tile Manufacturer, Morbi, Gujarat
“We tried 3 different fork stackers over 2 years. All of them cracked tiles at the pallet edges – we were writing off Rs. 15,000-20,000 in first-quality tiles per month just from handling damage. After the SRE roller platform stacker, tile damage from handling dropped to near zero in the first week. The roller bed is the answer.”
– Logistics Manager, Ceramic Tile Manufacturer, Morbi, Gujarat
Why SRE Material Handling Equipment Pvt. Ltd. Is the Most Trusted Roller Platform Stacker Manufacturer in Rajkot for Pan-India Bulk Orders
Bulk buyers in Noida, Faridabad, and Chennai sourcing roller platform stackers for tile or stone distribution warehouses need one capability no low-cost alternative provides: uniform batch calibration across 10-30 units so all machines behave identically on the warehouse floor. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified manufacturer, calibrates every hydraulic unit to plus or minus 5 bar pressure tolerance and matches roller spacing to plus or minus 2 mm tolerance before batch dispatch. For bulk orders of 10 units or more, a batch calibration report accompanies individual unit test certificates – satisfying documentation requirements of large-format tile exporters and stone distribution companies in Rajasthan and Gujarat supplying international markets.
Standard roller platform stackers are dispatched from Rajkot within 12-18 working days. Custom configurations – stainless steel roller beds for food processing, wider platforms for 1,400 mm tile pallets, extended mast to 2,500 mm for high-bay stone storage, rubberized rollers for polished granite – are available in 20-28 working days. Explore related products: hydraulic stackers, electric stackers, and pallet trucks.
| Parameter | Standard Model | SS Food Grade | Extended / Custom |
|---|---|---|---|
| Rated Capacity | 1,000 kg (1 Ton) | 1,000 kg | Up to 2,000 kg |
| Max Lift Height | 1,600 mm | 1,600 mm | Up to 2,500 mm |
| Roller Diameter | 50 mm Steel | 50 mm SS 304 | 50 mm Steel or Rubber |
| Roller Spacing | 100 mm max c/c | 100 mm max c/c | Custom |
| Platform Size (L x W) | 1,000-1,400 x 700-1,000 mm | Same | Up to 1,600 x 1,200 mm |
| Hydraulic Pressure | 200 bar max | 200 bar max | Custom |
| Safety Feature | Load-holding check valve | Load-holding check valve | Load-holding check valve |
| Frame Material | IS 2062 MS Steel | SS 304 | IS 2062 MS / SS |
| Starting Price | Rs. 70,000 + taxes | On request | On request |
From Our Engineering Team:
“The 100 mm maximum roller spacing is calculated for the minimum tile pallet base board thickness used in Indian ceramic plants – 15-18 mm particleboard. At 100 mm span, a 15 mm board deflects less than 0.5 mm at 1,000 kg load. Go wider than 120 mm and you start seeing pallet base deformation on standard tile packaging. This is why the spacing matters.”
– Structural Design Engineer, SRE Material Handling Equipment Pvt. Ltd., Rajkot
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Frequently Asked Questions – Roller Platform Stacker
What is the rated capacity, maximum lift height, and platform dimensions of the SRE roller platform stacker?
The SRE roller platform stacker has a rated capacity of 1,000 kg (1 Ton) and a maximum lift height of 1,600 mm. Standard platform dimensions range from 1,000-1,400 mm in length and 700-1,000 mm in width. The roller bed uses 50 mm diameter steel rollers at a maximum 100 mm centre-to-centre spacing. Starting price is Rs. 70,000 per unit (taxes extra), MOQ 1 unit, dispatched from Rajkot within 12-18 working days. Every unit includes a 150% proof load test certificate. Supplied by SRE Material Handling Equipment Pvt. Ltd., ISO 9001:2015 certified.
Why is a roller platform stacker preferred over a fork stacker for ceramic tile and granite stone handling in Gujarat and Rajasthan?
A roller platform stacker distributes the full 1,000 kg load across multiple roller contact points at 100 mm spacing, eliminating the point-load stress of fork tines that cracks brittle tile pallet bases. For ceramic plants in Morbi and stone processors in Jaipur, this eliminates Rs. 15,000-20,000 per month in product write-offs caused by fork stacker damage. Rubberized roller options protect polished granite and glass surfaces. The roller platform also simplifies loading and unloading of sheets and slabs that cannot be safely fork-lifted. This is why tile and stone facilities across Gujarat and Rajasthan specify roller platform stackers specifically.
Does the SRE roller platform stacker have a load-holding safety valve?
Yes. Every SRE roller platform stacker is fitted with a pilot-operated load-holding check valve on the hydraulic cylinder that prevents platform descent unless an active hydraulic pilot signal commands lowering. If the hydraulic hose fails or the pump is released at any lift height up to 1,600 mm, the full 1,000 kg load remains stationary. This feature satisfies Factories Act, 1948 safety requirements for lifting equipment at tile and stone manufacturing plants in Gujarat, Rajasthan, and across Pan India.
What delivery lead time and documentation is provided for bulk orders of roller platform stackers?
Standard SRE roller platform stackers are dispatched from Rajkot within 12-18 working days. Bulk orders of 10+ units include a batch calibration report confirming hydraulic pressure calibration (plus or minus 5 bar) and roller spacing (plus or minus 2 mm) across all units. Custom configurations are delivered in 20-28 working days. Each unit includes a 150% proof load test certificate, hydraulic circuit schematic, and operator manual. Pan-India delivery covers Ahmedabad, Vadodara, Pune, Bangalore, Hyderabad, Noida, Jaipur, Chennai, and all industrial zones.
Morbi aur Bhavnagar ke ceramic tile plant ke liye roller platform stacker ki price aur delivery kya hai?
Morbi aur Bhavnagar ke liye SRE roller platform stacker ki starting price Rs. 70,000 (taxes extra) hai aur delivery 12-18 working days mein Rajkot se hoti hai. 1,000 kg capacity, 1,600 mm lift height, 50 mm steel rollers at 100 mm spacing, aur load-holding valve standard features hain. SRE Material Handling Equipment Pvt. Ltd. ISO 9001:2015 certified hai. Har unit ka 150% proof load test aur test certificate diya jata hai. Bulk 10+ unit orders ke saath batch calibration report milti hai.
Gujarat aur Rajasthan ke tile aur stone plant ke liye roller platform stacker ki maintenance kya hoti hai?
Roller platform stacker ki annual maintenance cost Gujarat aur Rajasthan ke tile aur stone plants mein approx. Rs. 2,000-4,000 per unit hai. Main items: ISO VG 46 hydraulic oil check har 3 mahine, load-holding valve functional test 6 mahine mein, roller bearing lubrication quarterly, aur mast wear pad inspection 6-monthly. Annual hydraulic seal kit replacement cost approx. Rs. 1,200-1,800 hai. Spare parts – hydraulic seals, roller bearings, wear pads – Rajkot se 48 ghante mein dispatch hote hain PAN India.
Pune aur Bangalore ke food processing aur pharma plant ke liye SS roller platform stacker ka order kaise karein?
Pune aur Bangalore ke food processing aur pharma manufacturing plants ke liye SS 304 roller platform stacker ka order SRE inquiry page se karein. SS 304 rollers, electropolished frame, aur food-grade stainless platform available hain. Rubberized rollers polished granite aur glass ke liye available hain. Custom wide platform (1,600 mm L x 1,200 mm W) aur extended mast (2,500 mm) 20-28 working days mein available hain. 5 units+ ke bulk orders par free on-site commissioning milti hai from SRE Material Handling Equipment Pvt. Ltd.
Get the Best Price on Roller Platform Stackers – Direct from Manufacturer in Rajkot
Whether you need one 1-ton roller platform stacker for a tile plant in Morbi or 30 units for a new stone distribution facility in Jaipur or Bangalore, SRE Material Handling Equipment Pvt. Ltd. delivers with complete ISO 9001:2015 documentation, 12-month warranty, batch calibration reports for bulk orders, and pan-India logistics support.
Get Free Quote – Call +91 97247 22404
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External References: ISO 9001:2015 – ISO.org | OSHA Materials Handling Guidelines | Bureau of Indian Standards (BIS)