1 Ton – 1.6 Meter Manual (All Size Available)
Rs. 60,000
(Taxes to be paid extra)
Brand: SRE
Min Order Qty: 1
Textile mills in Surat and Jaipur, paper plants in Bhopal and Indore, wire and cable factories in Faridabad and Gurugram, and printing houses across Ahmedabad and Hyderabad all share one very specific material handling problem: cylindrical reels, rolls, and bobbins weighing 300–1000 kg cannot be safely lifted, moved, or positioned using flat-fork stackers or pallet trucks without custom cradle attachments — and improvised lifting methods using slings and hooks cause reel damage, core deformation, and serious operator injuries. The Reel Stacker is the engineered solution: a manual hydraulic stacker with a V-shaped or cradle-type reel-handling attachment that safely grips, lifts, and positions cylindrical loads up to 1 ton (1000 kg) at heights up to 1.6 meters. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified manufacturer in Ahmedabad, Gujarat, supplies this Reel Stacker at Rs. 60,000 (all sizes available), with PAN India delivery covering Gujarat, Maharashtra, Rajasthan, Karnataka, and beyond.
Get a Free Quote Call Now: +91 9316 208879What Is a Reel Stacker and Why Industries in Gujarat, Maharashtra, and Rajasthan Need It for Cylindrical Load Handling
Understanding the Reel Stacker Design
A Reel Stacker — also referred to as a reel handling stacker, bobbin stacker, or roll stacker — is a hydraulic hand stacker purpose-built with a curved cradle or V-arm attachment on the forks, designed to securely hold and lift cylindrical loads (reels, rolls, bobbins, coils, cable drums) that would roll off or become damaged on conventional flat forks. The V-shaped arms support the reel from below at two contact points, distributing the load evenly across the cylinder’s diameter to prevent core crushing or surface damage. SRE Material Handling Equipment Pvt. Ltd. manufactures the standard Reel Stacker with a 1-ton (1000 kg) rated capacity and a 1.6-meter lift height, with manual hydraulic operation and an MS steel frame built to ±0.5mm fabrication tolerance for consistent, reliable performance across continuous multi-shift production environments.
Key Specifications at a Glance
| Specification | Details |
|---|---|
| Load Capacity | 1 Ton (1000 kg) |
| Lift Height | 1.6 Meter (All sizes available) |
| Operation | Manual Hydraulic (Hand Pump) |
| Attachment Type | V-Arm / Cradle Reel Holder |
| Frame Material | MS Steel, powder-coated |
| Arm Width Adjustment | Adjustable for various reel diameters |
| Wheel Type | Polyurethane (PU) Wheels |
| Aisle Requirement | Min. 800 mm |
| Suitable Reel Diameter | 200 mm – 1000 mm (standard range) |
| Starting Price | Rs. 60,000 (excl. taxes) |
When a purchase manager at a textile mill in Surat or a paper plant in Mahesana is evaluating reel handling equipment, the core specification question is whether the stacker cradle can accommodate the actual reel diameters and weights used in their production. SRE Material Handling Equipment Pvt. Ltd. designs the Reel Stacker with adjustable arm spacing to accommodate reel diameters from 200mm to 1000mm in the standard configuration — covering yarn bobbins, fabric rolls, paper reels, wire coils, cable drums, and film rolls used across the most common Indian industrial applications. Custom arm widths and heavy-duty versions up to 2-ton capacity are available on request.
Applications Of Reel Stacker Across Industrial Sectors in Ahmedabad, Bangalore, Noida, and Hyderabad
The cylindrical load problem is more widespread than most procurement teams realize. Any industry that uses rolls, reels, bobbins, or coils as raw material or finished goods encounters this handling challenge daily. In Gujarat’s industrial estates — from Vatva and Kathwada to Kalol and Himmatnagar — and across manufacturing clusters in Gurugram, Faridabad, Bhopal, Indore, and Ambala, the Reel Stacker appears wherever cylindrical goods need to be handled at height without damage or excessive manual effort. Without the right tool, plants typically rely on manual carrying (injury risk), makeshift sling systems (damage risk), or expensive powered equipment (overcost for the task). The manual reel stacker at Rs. 60,000 closes this gap at the lowest possible total cost of ownership.
Primary applications of Reel Stacker across Indian industrial sectors:
- Textile Mills & Spinning Units – Lifting and positioning yarn bobbins, warp beams, and fabric rolls (200–800mm diameter) at loom feed height in Surat, Jaipur, Udaipur, and Ahmedabad weaving mills without operator back strain
- Paper & Printing Industry – Handling heavy paper reels (up to 1000 kg, 500–1000mm diameter) for offset and rotogravure printing presses in Bhopal, Indore, Noida, and Hyderabad printing facilities
- Wire & Cable Manufacturing – Moving cable drums and wire coils between drawing, annealing, and dispatch stations in Faridabad, Gurugram, Rohtak, and Ambala electrical manufacturing units
- Packaging Film & BOPP Film Plants – Loading film rolls onto slitting machines and storing finished roll stock in Ahmedabad, Vadodara, and Bhavnagar flexible packaging factories
- Rubber & Tyre Manufacturing – Handling rubber compound rolls and tyre cord fabric reels in Bangalore, Chennai, and Pune rubber processing plants
- Steel Service Centers – Loading and unloading steel strip coils (lighter gauge, up to 1 ton) at slitting machines and storage racks in Kathwada, Vatva, and Ghandhidham service centers
- Electrical Transformer & Motor Manufacturing – Handling copper wire coils and winding bobbins in transformer and motor production facilities in Noida, Bhopal, and Hyderabad
- Carpet & Flooring Industry – Moving carpet rolls and vinyl flooring reels in storage and distribution centers in Jaipur, Rajasthan, and Bangalore, Karnataka
- Pharmaceutical Packaging – Handling foil, blister film, and label rolls for automated packaging lines in Ahmedabad and Vadodara pharma facilities where reel changes happen multiple times per shift
- Plastic Film & Blown Film Manufacturing – Positioning blown film rolls at winding stations and transferring finished rolls to warehousing in Gujarat and Maharashtra plastics clusters
“We were using two workers and a chain pulley to move paper reels to the press — each reel change took 15–20 minutes and we had a core-crush incident every couple of weeks. After we installed two Reel Stackers from SRE, reel changeover is under 5 minutes with one person, and we haven’t had a single core damage incident since. The ROI was clear within the first month.”
Key Features Of Reel Stacker That Make It the Right Buy for Pune, Jaipur, and Bangalore Industrial Buyers
A plant manager or engineering head evaluating a Reel Stacker purchase needs to verify four things: it can handle the actual reel diameters and weights in their facility; it operates safely without risk of reel rollout or core damage; it fits their aisle configuration; and it has a realistic maintenance cost over a 3–5 year horizon. The SRE Reel Stacker addresses each of these directly. The adjustable V-arms accommodate reel diameters from 200mm to 1000mm, covering the full range from small packaging film reels to large paper press reels. The V-contact geometry ensures the reel is supported at two stable points, preventing rollout even on uneven warehouse floors in Himmatnagar, Ghandhidham, and Kutch industrial zones. The manual hydraulic system — with sealed oil cylinder and overload relief valve — requires no electricity, no battery charging, and no motor maintenance.
The polyurethane (PU) wheels on the Reel Stacker protect finished epoxy and industrial floor coatings — a critical requirement in pharmaceutical, food-grade, and electronics manufacturing facilities in Ahmedabad, Bangalore, and Chennai. The hydraulic seal system is rated for 500,000 pump cycles, translating to 12–18 months between service intervals under typical 2-shift production usage. The MS steel frame carries a powder-coated surface that resists the ambient moisture and dust conditions common in Bhavnagar, Mangalore, and coastal Gujarat locations. Custom configurations available from SRE Material Handling Equipment Pvt. Ltd. include stainless steel arm surfaces for food and pharma environments, extended lift height (up to 2.5m), and 2-ton heavy-duty versions for paper mill and steel service center applications in Faridabad, Gurugram, and Rohtak.
Reel Stacker vs. Alternative Reel Handling Methods
| Parameter | Reel Stacker (Manual) | Chain Pulley Block | Standard Hydraulic Stacker | Electric Reel Lifter |
|---|---|---|---|---|
| Reel Capacity | Up to 1000 kg | Up to 2000 kg | N/A (flat fork only) | Up to 2000 kg |
| Lift Height | Up to 1.6 m | Fixed to beam height | Up to 3 m | Up to 3 m |
| Reel Damage Risk | Very Low (V-cradle) | High (sling contact) | High (flat fork) | Very Low |
| Mobility | Full – any aisle | Fixed location | Full – but wrong tool | Full – powered |
| Power Required | None (manual) | None (manual) | None/Electric | Electric (24V/48V) |
| Approx. Cost | Rs. 60,000 | Rs. 5,000–25,000 | Rs. 45,000–1,50,000 | Rs. 2,00,000+ |
| Safety | High | Medium | Low for reels | High |
| Best Use Case | Mobile reel transfer & positioning | Fixed-point lifting only | Pallet goods only | High-volume reel lines |
Why SRE Material Handling Equipment Pvt. Ltd. Is the Preferred Reel Stacker Manufacturer for Industrial Buyers Across Gujarat, South India, and North India
SRE Material Handling Equipment Pvt. Ltd., certified under ISO 9001:2015 and recognized under the Make in India and MSME framework, has been manufacturing specialized material handling equipment since 2011. The Reel Stacker is one of the company’s specialized products — designed specifically for cylindrical load handling in textile, paper, packaging, cable, and other reel-intensive industries. Each unit is factory-tested under full rated load before dispatch, with hydraulic system pressure verification at 1.5x nominal load, V-arm structural integrity check, and full-load lift cycle test. This pre-dispatch quality protocol means buyers in Noida, Bhopal, Faridabad, Indore, and Ambala receive a verified, ready-to-operate unit — not a unit that requires on-site calibration or adjustment after delivery.
For bulk procurement by OEM manufacturers, 3PL operators, or engineering procurement teams coordinating multi-site rollouts across Gujarat, Maharashtra, and Rajasthan, SRE Material Handling Equipment Pvt. Ltd. offers standardized bulk pricing, guaranteed lead times of 7–14 working days for confirmed bulk orders, and post-delivery technical support within 48 hours. The direct manufacturer model means genuine spare parts — hydraulic seals, pump assemblies, V-arm components, and wheel sets — are always available from a single source, eliminating the procurement complexity and markup associated with dealer-sourced spares. Buyers in Chattral, Mahesana, Kalol, and Ghandhidham particularly benefit from the proximity of the Ahmedabad-based manufacturing facility for fast spare parts delivery.
Safety, Compliance, and Certification Standards for Reel Stacker Procurement in Indian Manufacturing and Textile Industries
Factories operating under the Factories Act, 1948 — particularly those in Gujarat and Maharashtra that handle heavy cylindrical goods at height — require material handling equipment to meet specific safety criteria during insurance and regulatory audits. The Reel Stacker from SRE Material Handling Equipment Pvt. Ltd. includes a hydraulic overload relief valve that prevents lifting beyond the 1000 kg rated capacity, even if the operator applies additional pump force. The V-arm locking mechanism prevents arm width adjustment during a loaded lift. The mechanical lowering control valve ensures controlled, gradual descent rather than free-fall drop — a safety feature that directly reduces the risk of reel crush or floor impact incidents in facilities in Rohtak, Ambala, Gurugram, and Faridabad.
For facilities sourcing under CE-marked equipment requirements (typically for export-oriented units in Bangalore, Chennai, and Hyderabad supplying international OEM customers), SRE provides CE-marked Reel Stacker configurations on request. The manual hydraulic operation means no electrical certification is required for the operating area, making the equipment suitable for use in environments with flammable materials — relevant for textile mills using dye chemicals in Surat and Jaipur, and cable factories in Faridabad where solvent-based insulation coatings are used. For the international safety standard reference, see ISO 3691 Industrial Truck Safety Requirements. Industrial ergonomics guidance for manual handling is also published by the International Labour Organization. Explore the full Hydraulic Stacker range, or see Electric Stacker options for higher-duty reel handling. The Drum Handling Equipment range is also relevant for cylindrical goods handling applications.
Get a Quote for Bulk Orders Inquire NowFrequently Asked Questions – Reel Stacker
Q1. What types of reels and rolls can the manual Reel Stacker handle, and what is the maximum reel diameter it supports?
The Reel Stacker from SRE Material Handling Equipment Pvt. Ltd. is designed to handle yarn bobbins, fabric rolls, paper reels, cable drums, wire coils, packaging film rolls, and other cylindrical loads up to 1000 kg. The standard adjustable V-arm supports reel diameters from 200mm to 1000mm. Custom arm widths are available for oversized reels. The V-cradle design ensures safe, stable support at two contact points, preventing core crush or reel rollout during lifting and transport in facilities across Gujarat, Maharashtra, and Rajasthan.
Q2. How is a Reel Stacker different from a standard hydraulic stacker, and why can’t I just use a flat-fork stacker for reel handling?
A standard hydraulic stacker has flat forks that cannot safely support a cylindrical load — the reel will roll off the forks during lifting or transport, creating a serious safety hazard and high risk of reel damage. The Reel Stacker has a purpose-built V-arm cradle that grips the reel at two stable contact points and holds it securely throughout the lift and travel cycle. For industrial buyers in Ahmedabad, Vadodara, Pune, and Bangalore handling paper, textile, or cable reels regularly, the Reel Stacker is the correct tool — not a retrofitted flat-fork stacker.
Q3. What is the price and delivery lead time for Reel Stacker from SRE for buyers in Hyderabad, Chennai, or Noida?
The standard Reel Stacker (1 ton / 1.6 meter, manual hydraulic) is priced at Rs. 60,000 excluding taxes. SRE Material Handling Equipment Pvt. Ltd. dispatches standard units within 7–14 working days to Hyderabad, Chennai, Noida, Bhopal, and Faridabad through a verified logistics network. Custom configurations — including extended lift height, heavier capacity, or special arm widths — require 15–21 working days. Bulk order pricing and priority dispatch are available for orders of 3 or more units. Contact +91 9316 208879 for current availability.
Q4. What maintenance does the Reel Stacker require, and how long does it typically last in a textile or paper mill environment?
The Reel Stacker requires minimal routine maintenance: hydraulic oil level check every 6 months, seal inspection every 12–18 months, wheel and V-arm lubrication every 3 months. The hydraulic seal assembly is rated for 500,000 pump cycles — equivalent to 12–18 months of standard 2-shift usage. The MS steel powder-coated frame has a service life of 6–8 years in typical indoor textile or paper mill environments. Genuine spare parts — seals, pump kits, wheels — are available directly from SRE Material Handling Equipment Pvt. Ltd. with no distribution markup.
Q5. Ahmedabad ya Surat ke textile mill ke liye Reel Stacker ka kaunsa model best hai aur customization available hai?
Ahmedabad aur Surat ke textile mills ke liye SRE ka standard Reel Stacker 1 Ton / 1.6 Meter model best choice hai. Yarn bobbins (200–400mm diameter) se lekar warp beams (600–900mm diameter) tak ke liye V-arm adjustable hai. Agar aapki requirement alag hai — jaise badi reels ya zyada lift height — to SRE Material Handling Equipment Pvt. Ltd. custom configuration available karata hai. Price Rs. 60,000 (taxes extra) se start hoti hai. Gujarat delivery 5–7 working days mein hoti hai.
Q6. Gujarat ya Rajasthan ke paper plant ke liye Reel Stacker kitna safe hai aur kya government compliance milti hai?
Gujarat aur Rajasthan ke paper plants ke liye Reel Stacker mein hydraulic overload relief valve, controlled lowering mechanism, aur V-arm lock system standard hain jo Factories Act ke under safety audit requirements meet karte hain. Ye ISO 9001:2015 certified manufacturer se ata hai aur MSME aur Make in India framework ke under recognized hai. CE-marked version export-oriented units ke liye available hai. Koi electrical component nahi hai isliye flammable material zones mein bhi safely use ho sakta hai.
Q7. Pune ya Bangalore ke packaging ya cable factory ke liye Reel Stacker ki installation aur after-service kya hai?
Pune aur Bangalore ke liye Reel Stacker ki delivery standard model mein 10–14 working days mein hoti hai. SRE Material Handling Equipment Pvt. Ltd. installation guidance aur operator training remotely ya on-site deta hai. After-sales technical support 48 hours ke andar available hai. Hydraulic seal kits, V-arm assemblies, aur wheel sets directly manufacturer se milte hain. Bulk orders (3+ units) ke liye priority dispatch aur special pricing ke liye directly contact karein: +91 9316 208879.
Related reading: Hydraulic Stacker for Pune Industrial Buyers | Electric Stacker Applications for Pune Warehouses | Manual Stacker Guide for Indian Industrial Buyers