Fully Electric Order Picker Manufacturer in Pune

High-bay warehouses in Pune, Ahmedabad, and Noida are under relentless pressure to increase pick rates, reduce per-pick labour cost, and eliminate the safety risks of manual climbing and reaching at heights up to 4 to 5 metres above the floor. When pickers are working from ladders or step platforms to access high-bay racking, both pick accuracy and throughput suffer — and injury risk from falls and reaching strains climbs sharply. The answer is a purpose-engineered Fully Electric Order Picker that elevates the operator to the exact pick face height, allows hands-free operation from the elevated platform, and drives between pick locations under full battery power — delivering the pick productivity of a high-bay warehouse without the injury exposure of manual high-level access. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified manufacturer, supplies the SRE 122 Fully Electric Order Picker at ₹5,25,000 with a working height of 4.5 metres to warehouses and distribution centres across Maharashtra, Gujarat, Rajasthan, and PAN India.

Warehouse managers in Faridabad, Gurugram, and Indore running high-SKU-count distribution centres know this problem precisely: as SKU count increases, pick faces multiply, and the vertical range of active pick locations expands from floor level to 4 to 5 metres. Manually scaling racking systems to pick from upper levels creates a throughput ceiling — one picker on a ladder can pick 20 to 30 items per hour at maximum. A fully electric order picker running in the same aisle lifts that rate to 80 to 120 picks per hour because travel, elevation, and pick happen in an integrated workflow — no ladder repositioning, no waiting for access equipment. For distribution centres in Bangalore, Chennai, Hyderabad, and Bhopal competing on same-day and next-day fulfilment, this pick-rate improvement is directly customer-facing.

How Fully Electric Order Pickers Transform High-Bay Picking Operations in Warehouses Across Pune, Gujarat, and Maharashtra

The transformation that a fully electric order picker delivers in a high-bay warehouse in Pune’s logistics parks or Ahmedabad’s FMCG distribution hubs is quantifiable within the first month of operation. Pick rate increases of 3 to 5 times over manual methods are consistently reported across installations in Vatva, Kathwada, and Kalol. The pick accuracy improvement — because the operator is at eye level with the pick face rather than reaching from below or above — also has a measurable downstream impact: fewer mis-picks, lower returns rate, and reduced rework at the packing station. For distribution managers in Gurugram and Noida tracking fulfilment cost per order, this combined throughput-and-accuracy improvement translates directly to cost reduction across every pick cycle.

Drive System and Battery Life — Operating Economics for High-Frequency Warehouse Use

The SRE 122 Fully Electric Order Picker operates on a 24V or 48V battery drive system — both horizontal travel and platform elevation are fully powered, eliminating operator physical effort in both axes. Battery capacity is specified for a full 6 to 8 hour shift at rated duty cycle, supporting continuous operation across a standard single shift at distribution centres in Bangalore, Chennai, and Hyderabad. The battery is a conventional lead-acid or lithium-iron-phosphate (LFP) configuration depending on the variant — compatible with standard industrial chargers. For facilities in Noida, Faridabad, and Gurugram running 16-hour dual shifts, a second battery set provides uninterrupted operation without equipment downtime. Charger and battery configuration details are provided by SRE Material Handling Equipment Pvt. Ltd. at the time of order to match the customer’s shift pattern.

Platform Safety Systems at 4.5 Metre Working Height

At a working height of 4.5 metres, platform safety systems are not optional — they are the primary engineering feature that separates a compliant order picker from a liability risk. The SRE 122 platform is enclosed with MS steel safety rails at a minimum height of 1050 mm around the pick operator position, with a self-closing gate for platform entry and exit. The platform travel speed is automatically reduced when elevated — a velocity reduction system limits horizontal travel to a crawl speed above 2 metres elevation, preventing the swing or tipping risk associated with fast travel at height. An emergency stop button is within operator reach at all times. These safety systems comply with Indian factory safety standards and the international guidelines referenced by OSHA for elevated work platforms.

Applications of Fully Electric Order Picker Across High-Bay Warehouses in Maharashtra, Gujarat, Karnataka, and Haryana

The fully electric order picker is the standard high-bay picking solution in every sector where inventory is stored above manual reach height. From FMCG distribution hubs in Pune and Ahmedabad to pharmaceutical cold-chain stores in Hyderabad and automotive spare-parts warehouses in Gurugram, the electric order picker enables operations that are simply not possible with manual methods at comparable throughput. For logistics heads in Indore, Bhopal, and Rohtak evaluating warehouse automation as a capital investment, the SRE 122 at ₹5,25,000 represents the practical starting point — a full-capability, operator-elevating pick solution at a fraction of the cost of automated storage and retrieval systems (AS/RS).

• FMCG Distribution Centres (Pune, Ahmedabad, Maharashtra) — Replenishment and piece-picking from high-bay racking at 3 to 4 metre heights; 4 to 5x pick-rate improvement over manual methods.
• E-Commerce Fulfilment (Noida, Faridabad, Gurugram) — Multi-SKU order picking from vertical storage towers and high-bay shelving; reduces pick-to-ship cycle time on same-day fulfilment operations.
• Pharmaceutical Warehousing (Hyderabad, Ahmedabad, Vadodara) — Temperature-controlled high-bay picking with operator enclosed on platform; minimises product handling exposure in GDP-compliant environments.
• Automotive Parts (Gurugram, Faridabad, Pune) — Picking spare parts, component kits, and assemblies from deep high-bay racking; operator at pick-face height ensures part identification accuracy.
• Retail & Apparel Warehouses (Bangalore, Chennai, Indore) — Seasonal high-volume replenishment from reserve stock stored at 3.5 to 4.5 metre; battery operation means no trailing power cable in picking aisles.
• Cold Chain & Food-Grade Storage (Jaipur, Udaipur, Rajasthan) — Low-temperature warehouse order picking; electric drive creates zero combustion emissions within sealed cold-store environment.
• Chemical & Industrial Supply Distribution (Ghandhidham, Bhavnagar) — High-bay picking of industrial chemicals, solvents, and lubricants in drum racking; enclosed platform provides operator separation from rack-level spill risk.
• Textile Warehouses (Kalol, Himmatnagar, Mahesana) — Picking and replenishment of fabric rolls and garment packs stored on high-bay cantilever or box racking.

Key Technical Features of SRE 122 Fully Electric Order Picker for Procurement in Bangalore, Hyderabad, and Noida

Procurement heads and logistics engineering teams in Bangalore, Hyderabad, and Noida evaluating electric order pickers for high-bay operations need verifiable specifications — not catalogue claims. SRE Material Handling Equipment Pvt. Ltd. provides full technical documentation with every SRE 122 unit, including battery capacity specifications, load test at rated platform capacity, mast deflection data at full extension, and electrical system compliance documentation. This documentation pack supports the vendor qualification process for corporate logistics heads procuring equipment for multi-site distribution networks across Gujarat, Maharashtra, Rajasthan, and Karnataka.

• Working Height: 4.5 metres standard; custom heights up to 6 metres available.
• Drive System: 24V or 48V battery; both horizontal travel and platform elevation fully powered.
• Platform Capacity: Operator + pick load; typical 150 to 250 kg combined rating.
• Safety Rails: MS steel perimeter guardrails at 1050 mm height; self-closing entry gate.
• Speed Reduction: Automatic horizontal travel speed reduction above 2 metre elevation height.
• Mast: Duplex or triplex telescopic; free-lift capability for clear-view loading in shelved aisles.
• Aisle Clearance: From 1.8 m standard; narrow-aisle variants from 1.4 m.
• Frame: MS IS 2062 grade steel fabricated chassis; epoxy powder-coated finish.
• Controls: Dead-man control (drive and lift); tiller-type or cabin-type steering depending on model.

For safety design standards applicable to elevated work platforms and order pickers in India, the ISO standards for industrial trucks and DIPP Make in India guidelines are the authoritative references. SRE’s manufacturing process aligns with these parameters across all electric material handling equipment. For facilities that also require pallet-level operations, the electric stacker range and hydraulic stacker range from SRE are the complementary solutions covering ground-to-mid-height pallet operations.

Fully Electric vs Semi Electric Order Picker — Which is Right for Your Warehouse in Rajasthan, Haryana, and Karnataka?

The choice between a fully electric order picker (SRE 122) and a semi electric order picker (SRE 121) comes down to operational frequency and floor layout at your facility in Jaipur, Udaipur, Rohtak, Ambala, or Bangalore. The fully electric model — with powered horizontal travel — is the right choice when pickers are covering significant aisle distances per shift, when the floor layout has long picking aisles of 30 metres or more, or when operator fatigue from manual pushing is impacting pick rates in second-shift operations. The semi electric order picker is the right choice when aisles are shorter, pick locations are concentrated in a specific zone, or the budget requires a lower capital outlay while maintaining powered elevation. The cost difference — ₹5,25,000 for fully electric versus ₹1,90,000 for semi electric — should be evaluated against the per-shift picking distance and throughput requirement at your specific facility. SRE Material Handling Equipment Pvt. Ltd. provides free pre-purchase technical consultation to help logistics teams make the right selection for their warehouse layout in Gujarat, Maharashtra, Rajasthan, and across PAN India.