Fully Counter Balance Stacker Manufacturer in Rajkot

1 ton 3.5 Meter (All Size Available)

Rs. 525000

(Taxes to be paid extra)

Brand: SRE

SKU: SRE 118

Min Order Qty: 1

Warehouse managers and logistics heads across Rajkot, Ahmedabad, and Vadodara face a persistent stacking challenge: standard reach stackers and straddle stackers require wide outrigger legs, which makes them unusable in narrow aisles, at loading docks with close racking, and in facilities where pallet overhang or irregularly sized loads require flush-approach stacking. The answer — a fully counter balance stacker — eliminates outrigger legs entirely by using a rear counterweight system, allowing the forks to approach loads flush without any structural obstruction. This is the same principle as a full-size counterbalance forklift, delivered in a compact electric stacker form that fits standard warehouse aisle widths. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified and MSME-registered manufacturer in Rajkot, Gujarat, supplies fully counter balance stackers across Pune, Bangalore, Hyderabad, Chennai, Noida, Jaipur, Indore, Faridabad, and all major industrial cities — with capacities from 1 ton to 3 tons and lift heights from 3 m to 6 m.

Key Applications of Fully Counter Balance Stackers in Warehouses, Cold Storage & Manufacturing Across Rajkot, Gujarat & Pune

Distribution centres in Pune and Ahmedabad managing mixed pallet loads — including pallets where goods overhang the deck edges — cannot use a straddle stacker because the outrigger legs physically cannot slide under an overhanging load. This is one of the most commonly overlooked facility pain points during equipment selection. A fully counter balance electric stacker approaches the pallet from the front with no structural leg obstruction — exactly like a forklift, but with a tighter turning radius and zero emission drive system. Operations teams at FMCG warehouses in Ahmedabad and Vadodara report that switching from straddle stackers to counterbalance stackers reduced pallet-positioning attempts per placement from an average of 3.2 to 1.1 — a direct productivity gain at the dock and racking interface.

Industry-wise Applications of Fully Counter Balance Stackers

• FMCG & consumer goods warehouses — overhanging and mixed pallet stacking at racking bays in Ahmedabad, Vadodara, and Pune
• Cold storage & food processing — pallet stacking in refrigerated environments where narrow aisles prevent outrigger-equipped machines in Jaipur, Bangalore, and Chennai
• Pharmaceutical warehouses — GMP-compliant enclosed pallet movement in Vadodara, Hyderabad, and Indore pharmaceutical parks
• Automotive component logistics — engine, gearbox, and component pallet stacking at incoming goods stores in Rajkot, Gurugram, and Faridabad
• e-Commerce fulfilment centres — high-frequency pallet movement across tight aisle layouts in Noida, Bangalore, and Hyderabad
• Steel & metal stockyards — heavy pallet and stillage stacking at material stores in Bhavnagar, Rajkot, and Faridabad
• Textile finishing & dyeing plants — fabric roll pallet handling in dye house and finishing departments in Ahmedabad and Surat
• Chemical & paint manufacturing — IBC and drum pallet stacking in restricted-movement chemical stores in Vatva, Ankleshwar, and Thane
• General manufacturing intralogistics — WIP and finished goods pallet movement across production bay and dispatch in Himmatnagar, Kalol, and Mahesana

A logistics supervisor at a pharmaceutical warehouse in Vadodara‘s Savli GIDC shared a specific pain point: their outrigger-equipped reach stacker was causing repeated damage to pallet base boards when approaching pallets placed close to walls — a recurring maintenance and material loss issue. After switching to a 1-ton fully counter balance stacker (SKU: SRE 118) from SRE Material Handling Equipment Pvt. Ltd., flush-approach stacking became straightforward, pallet board damage dropped to zero, and their rack utilisation improved by 18% because they could now place pallets in slots previously inaccessible to outrigger machines.

Key Features & Technical Specifications of Fully Counter Balance Stackers by SRE Material Handling Equipment Pvt. Ltd., Rajkot

Drive System, Mast Design & Structural Standards

A frequent concern from purchase managers in Rohtak, Ambala, and Gurugram is how a fully counter balance stacker — which uses rear ballast rather than outriggers for stability — maintains safe tipping margins across different load conditions. The answer lies in precise counterweight engineering: SRE Material Handling Equipment Pvt. Ltd. calculates the counterweight mass per IS 4660 (Indian standard for industrial trucks stability) — ensuring the stacker’s longitudinal stability margin at rated load and maximum lift height is a minimum of 18% above the tipping threshold. Chassis and mast fabrication uses IS 2062 Grade B mild steel with mast thickness dimensioned to limit forward deflection at 3.5 m lift height to under ±1°, maintaining safe load control during stack placement operations.

Logistics heads in Noida, Bangalore, and Hyderabad managing multi-shift e-commerce and distribution operations need electric drive systems that don’t become a constraint — specifically, battery systems that can sustain a full operational shift without mid-shift charging interruptions. SRE Material Handling Equipment Pvt. Ltd.‘s fully counter balance stackers are equipped with 48V DC maintenance-free AGM battery systems rated for a minimum of 8 operational hours per charge cycle under standard single-shift workloads. The integrated AC traction motor with regenerative braking recovers kinetic energy during deceleration, extending usable charge by up to 15% compared to DC motor equivalents — a meaningful efficiency advantage in high-cycle distribution environments.

Fully Counter Balance Stacker vs Other Stacker Types — Feature Comparison

Why Distribution Centres in Ahmedabad, Bangalore & Noida Are Switching to Counter Balance Stackers Over Straddle Units

The core operational argument against straddle stackers — which many warehouse managers in Noida, Bangalore, and Hyderabad first discover after equipment is already installed — is that straddle leg width restricts the stacker to pallets placed on floor-level or on open-frame racking where the outrigger can slide under. If a warehouse operates with closed-deck shelving, floor-stacked goods, or non-standard pallets, the straddle stacker is effectively rendered non-functional at a significant percentage of locations. A fully counter balance stacker has no such restriction — it operates at any pallet location regardless of surrounding geometry, making it the more versatile choice for mixed-use distribution environments in Ahmedabad and Pune that handle diverse product types.

For procurement managers evaluating fully counter balance stackers for cold storage facilities in Jaipur, Indore, and Bhopal, cold-environment performance is a specification priority. Cold storage environments at -20°C to +5°C degrade standard battery chemistry and hydraulic fluid faster than ambient-temperature operations. SRE Material Handling Equipment Pvt. Ltd. offers cold-store-specific fully counter balance stackers with low-temperature-rated hydraulic oil (ISO VG 32), battery heater blankets, and cold-rated AC motor insulation — ensuring full performance at -20°C. This cold-store variant is particularly relevant for food and pharmaceutical cold chain warehouses in Gujarat, Rajasthan, and Maharashtra that require reliable electric stacking equipment across temperature-controlled zones.

Fully Counter Balance Stacker Safety Compliance, Certifications & Procurement Standards for Industrial Buyers in Gujarat, Maharashtra & Pan-India

EHS managers and factory auditors in Maharashtra, Gujarat, and Rajasthan increasingly demand that all electric stacking equipment used in warehouses and factories carries structured compliance documentation. Every fully counter balance stacker manufactured by SRE Material Handling Equipment Pvt. Ltd. undergoes a factory acceptance test at 110% of rated load per IS 4660 (Industrial Trucks — Safety Requirements), with a signed test certificate supplied with each unit. The electrical system — including motor, battery, charger, and control module — is designed to IP54 protection rating for dust and splash resistance, relevant for facilities in Vatva and Kathwada GIDC zones where ambient dust levels are high.

Procurement heads in Faridabad, Gurugram, and Ambala managing multi-site warehouse networks frequently need equipment that comes with standardised maintenance schedules and a documented spare parts matrix — both necessary for structured fleet maintenance. SRE Material Handling Equipment Pvt. Ltd., as a Make in India certified, ISO 9001:2015 audited manufacturer, provides a complete commissioning package with every fully counter balance stacker: operator manual, maintenance schedule, wiring diagram, hydraulic schematic, and a first-service kit. This documentation standardisation directly supports multi-site procurement decisions where fleet consistency and serviceability across cities like Bangalore, Hyderabad, and Chennai are critical. Contact us through our bulk inquiry page for fleet pricing and project-specific technical evaluation.

For Indian industrial truck safety references, consult Bureau of Indian Standards — IS 4660 Industrial Trucks Safety. International counterbalance stacker safety standards are governed by ISO 3691 — Industrial Trucks Safety Requirements. For MSME vendor registration and procurement compliance, visit the Ministry of MSME, Government of India.

Related Equipment from SRE Material Handling Equipment Pvt. Ltd.

Complement your fully counter balance stacker fleet with our Hand Pallet Trucks for ground-level dock operations. For cylindrical reel and cable drum handling, our Reel Stacker range is the purpose-built solution. Elevated-access tasks across your facility can be supported by our Aerial Work Platforms. For broader context, read our procurement article on Reel Stacker Manufacturer in Rajkot and our technical guide on Dock Leveler Manufacturer in Vadodara for complete dock-to-rack material flow planning.