Brand: SRE
SKU: SRE 118
Min Order Qty: 1
Applications Of Fully Counter Balance Stacker And Key Features Of Fully Counter Balance Stacker Manufacturer in Gujarat
Any warehouse manager in Gujarat or Maharashtra who has tried to use a standard outrigger stacker in a high-throughput facility knows the operational limitation instantly: the outrigger legs prevent the forks from entering standard block-stacked pallets, force wider aisles, and create serious bottlenecks at racking bays. This is the exact problem that a Fully Counter Balance Stacker solves — using a rear-mounted counterweight system to balance the load at the front forks with no outrigger legs required, allowing direct pallet entry into standard racking and significantly tighter turning in narrow aisles. SRE Material Handling Equipment Pvt. Ltd., an ISO 9001:2015 certified manufacturer in Ahmedabad, Gujarat, supplies the Fully Counter Balance Stacker (SKU: SRE 118) with a 1 ton capacity and 3.5 meter lift height at Rs. 5,25,000 — delivering measurable throughput improvements across warehousing, cold storage, and manufacturing operations pan India.
What Is a Fully Counter Balance Stacker and Why Do High-Throughput Warehouses Across Ahmedabad and Pune Choose It?
In a typical outrigger stacker, the stability comes from two steel legs that extend forward beyond the forks — which means the machine cannot enter a pallet that is flush against a wall or block-stacked. The Fully Counter Balance Stacker eliminates this constraint entirely. The rear of the machine carries a cast iron or steel counterweight, typically 600–1,200 kg depending on the rated load, which offsets the turning moment created by the front load. The result: forks can engage standard 1,200 × 800 mm Euro pallets and 1,100 × 1,100 mm industrial pallets placed directly in racking without any entry restriction. Facilities in Vadodara with high-density racking systems running 3-deep pallet storage at 3.5 meter heights see a 35–50% improvement in aisle utilisation versus outrigger stacker operations when they switch to a Counter Balance Stacker for primary racking operations.
How the Counter Balance Stacker Compares to Outrigger and Reach Stackers
Procurement managers in Bangalore, Chennai, and Hyderabad evaluating stacker types for new warehouse setups consistently face a three-way choice: outrigger stacker (lowest cost, limited pallet access), reach stacker (high cost, maximum aisle efficiency), or Counter Balance Stacker (mid-range cost, maximum load access flexibility). The Counter Balance Stacker at Rs. 5,25,000 (SRE 118) sits precisely at the crossover point where the throughput gain justifies the price premium over an outrigger model — particularly for facilities with 80+ pallet movements per shift and 3.0–3.5 m racking heights. Unlike a reach stacker which requires costly narrow-aisle infrastructure, the Counter Balance Stacker works in existing 2,500–3,000 mm aisles without facility modification.
| Feature | Counter Balance Stacker | Outrigger Stacker | Reach Stacker |
|---|
| Pallet Access | Full — No legs | Restricted by legs | Full |
| Min Aisle Width | 2,500 mm | 1,800 mm | 2,000 mm |
| Max Lift Height | 3.5 m (SRE 118) | 1.6–3.0 m | Up to 6 m |
| Base Price (INR) | ₹5,25,000 | ₹85,000–2,00,000 | ₹8,00,000+ |
| Suitable for Block Stacking | Yes | No | Yes |
| Cold Storage Ready | Yes (optional) | Yes | Yes |
Key Features of Fully Counter Balance Stacker by SRE Material Handling Equipment Pvt. Ltd. for Plants in Vadodara, Noida, and Hyderabad
SRE Material Handling Equipment Pvt. Ltd., MSME registered and proud supporter of the Make in India initiative, engineers the Fully Counter Balance Stacker (SRE 118) with an IS 2062 Grade B structural steel main frame and precision-welded duplex mast assembly that maintains alignment at ±0.5 mm tolerance at full height. The 48V AC drive motor system with regenerative braking recovers energy during lowering cycles, extending battery life by approximately 15% per shift compared to non-regenerative DC systems. The counterweight block is precision-cast from high-density iron at a tolerance of ±2% of rated weight — preventing any centre-of-gravity deviation that could affect stability at height. Standard battery is 48V/400Ah tubular lead-acid, with a lithium-ion upgrade available for operations in Noida, Faridabad, and Gurugram where fast-charge infrastructure exists.
| Specification | Standard (SRE 118) | Custom / Extended |
|---|
| Load Capacity | 1,000 kg (1 Ton) | 500 kg – 2,000 kg |
| Lift Height | 3.5 Meters | Up to 6.0 Meters |
| Drive System | 48V AC Motor + Regen Braking | 48V AC / Li-ion |
| Battery | 48V / 400Ah Tubular Lead-Acid | 48V Li-ion Option |
| Counterweight | Cast Iron, ±2% weight tolerance | Steel ballast option |
| Travel Speed (no load) | 8 km/h | 8 km/h |
| Lift Speed (full load) | 0.14 m/s | 0.14 m/s |
| Fork Size | 1,150 × 100 × 40 mm | Custom |
| Min Aisle Width | 2,500 mm | Varies |
| Frame Material | IS 2062 Grade B MS Steel | SS 304 option |
| Mast Alignment Tolerance | ±0.5 mm | ±0.5 mm |
| Certification | ISO 9001:2015 | ISO 9001:2015 |
| Price | Rs. 5,25,000 (+taxes) | On Request |
| SKU | SRE 118 | Custom |
Applications of Fully Counter Balance Stacker Across Industries in Gujarat, Maharashtra, and Rajasthan
Factory managers in Jaipur, Udaipur, Bhopal, Indore, and Manglore frequently ask which operations genuinely benefit from upgrading to a Counter Balance Stacker versus continuing with outrigger equipment. The answer comes down to one question: does your operation regularly move pallets into standard racking bays at heights above 2.5 meters? If yes, the outrigger model is a bottleneck — and the Counter Balance Stacker is the direct operational fix.
- High-Density Pallet Racking (Ahmedabad, Pune, Noida): Direct pallet entry into 3-tier and 4-tier racking systems at up to 3.5 m without outrigger clearance issues. Throughput increases by 35–50% per shift.
- Cold Storage & Frozen Food (Bangalore, Hyderabad, Chennai): Cold-rated variant operates at -20°C to -25°C. Handles frozen food, ice cream, and vaccine pallets with precision fork positioning at height.
- FMCG Distribution Centers (Vadodara, Surat, Gurugram): High-speed pallet racking at 8 km/h travel speed. Handles 65+ pallet cycles per shift with single operator in standard aisle widths.
- Automotive Parts Warehousing (Pune, Faridabad, Rohtak): Heavy component tray and sub-assembly pallet handling at 3.0–3.5 m racking heights in existing factory aisles.
- Chemical Drum Racking (Vatva, Ankleshwar, Kutch): Block-stacked drum handling where outrigger legs cannot enter standard drum rack footprints. Sealed electrical components standard for solvent-adjacent areas.
- Textile & Yarn Storage (Surat, Himmatnagar, Kalol): Moving heavy bale pallets at 3+ meter heights in enclosed textile warehouses with standard 2,500 mm aisles.
- Pharmaceutical Warehousing (Vadodara, Ahmedabad, Chennai): GMP-compliant pallet handling with SS 304 contact surfaces available. Non-marking wheels protect clean-room adjacent floors.
- Paper & Packaging (Bhavnagar, Ghandhidham, Mahesana): Moving heavy paper reel pallets and finished carton stack pallets at elevated storage heights.
- General Manufacturing (Ambala, Rohtak, Faridabad, Indore): Raw material and finished goods pallet handling in mixed-load facilities with varied pallet sizes and configurations.
- Food Processing (Pune, Manglore, Chennai): Food-grade SS 304 forks and cradle available for direct food pallet handling in FSSAI-compliant processing areas.
- E-Commerce & 3PL Warehouses (Noida, Bangalore, Hyderabad): Fast-paced multi-SKU pallet operations. AC drive motor with regen braking sustains multi-shift duty cycles efficiently.
- Hardware & Building Materials (Kalol, Chattral, Bhopal): Moving heavy tile, sanitaryware, and construction material pallets into block storage at 3.0–3.5 m height in material depots.
📋 Case Study: Cold Storage Facility in Vadodara, Gujarat
Problem: A frozen food distribution center in Vadodara operated with outrigger stackers that could not enter their standard 1,200 × 800 mm EUR-pallet racking system — requiring manual pallet repositioning before every lift cycle, adding 4–5 minutes per movement.
Solution: 2 units of SRE Fully Counter Balance Stacker (SRE 118) — 1 ton, 3.5 meter lift — cold storage rated at -22°C with low-temperature hydraulic oil and battery heater system.
Result: Direct pallet-to-rack in a single movement. Pallet cycle time reduced from 12 minutes to 5.5 minutes. Shift throughput increased by 55%. Cold storage door opening time reduced by 30% per shift — significant energy saving in controlled environment.
Why Procurement Teams in Chennai, Manglore, and Indore Choose SRE Material Handling Equipment Pvt. Ltd. for Bulk Counter Balance Stacker Supply
Sourcing a Counter Balance Stacker at Rs. 5,25,000 per unit is a significant per-unit investment — which is why procurement heads in Indore, Bhopal, and Rohtak conduct more rigorous supplier evaluation than for lower-cost equipment. SRE Material Handling Equipment Pvt. Ltd. passes this evaluation consistently because of four verifiable factors: ISO 9001:2015 certification with documented QC at each production stage, 12-month warranty covering structural welds, hydraulic system, and drive components, same-week spare parts dispatch for items including AC motor brushes, hydraulic seals, and counterweight mounting bolts, and a structured engineering review for custom configurations. Every Fully Counter Balance Stacker is load-tested at 1.25× rated capacity with a signed factory test certificate issued before dispatch. Delivery to Manglore, Chennai, Hyderabad, and Bangalore runs at 10–15 working days for standard configurations.
Explore related products: Electric Stacker Range, Hydraulic Stacker, Pallet Truck, Goods Lift, and Scissor Lift Table. For buying guidance, read: Hydraulic Stacker Pune, Electric Stacker Pune, and Semi Electric Stacker Pune. Refer to ISO 22915 Industrial Truck Stability Standards and OSHA Material Handling Guidelines for safety compliance references. Also see Bureau of Indian Standards (BIS) for applicable Indian standards.
Get a Formal Quote for Fully Counter Balance Stacker — Pan India Delivery
HSN code, GST breakup, delivery schedule, and technical datasheet — all included in your quotation from SRE Material Handling Equipment Pvt. Ltd.
